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Back in the water

The last morning in the yard continued to be a busy one. I attached four more batteries onto the house bank bringing it up to eight our of usual twelve. Three of the newly attached batteries were sitting on top of the bunk leaving us access to the void below as we have ideas for this space.

We had two coats of paint to apply to the sail drives and the four patches where the old shafts and supports had been removed. Helen applied the first coat and I the second.

We decided against putting propspeed onto the new props. It needs 24 hours to cure and given the expense of it I didn’t want it to go wrong. So there will be some prop scraping to do perhaps. There are worse things in life.

There was some toing and froing around the bills making sure the separate bill going to Beneteau and our bill had all the correct items on. In the end this was all worked out and the bills settled.

I took a trip into town to learn where we’d be placed. We were booked on the very end of the finger dock which was perfect. Easy approach and on the river side so we can come and go when we want.

While there I bumped into Ruth and Roy on Albatross III. They had been heading down to Auckland but had ducked up the river to avoid the nasty weather forecast for today (Saturday). It didn’t take too many nanoseconds before drinks were lined up for the evening. I also ran into Bruce from Migration who offered to line handle for us when we arrived later in the day.

Back at the yard we focussed on tidying up. Helen cleaned the interior of the boat while I spent some time sorting all the goodies left over from all the work. I also discovered both ends of one of the hoses in the gas locker were leaking. I used four of my new acquired hose clamps to fix this.

Bertrand and Joel took a well earned extended lunch break. When they returned we took both cars into town and returned in one so we had the means to be mobile later.

Then we all waited while the boats ahead of us were processed in and out of the water. Then, all of a sudden it was all go for us. The boat was lifted and within minutes in the water. Unfortunately I’d left the memory card from my camera in the computer – again – so no pics of launch.

Joel and Bertrand were first aboard and testing the engines. They both fired up first time. An issues was discovered when starting the generator as the house 110V and air conditioning 220V circuits were switched over. This, apparently, was due to some mislabelling of wires at the factory and once diagnosed was soon fixed. As far as we can tell no damage was caused by this but I do want to double check our main charger this morning.

Once all was checked and ok we were off. The new controls which physically control the motors by wires are a lot stiffer than the electric controls which were light as a feather. I was a bit nervous bringing the boat out of the dock with new engines but all was ok. Soon we were motoring up the river, against the current and into a 20 knot head wind. The old electric motors would have had a hard time under these conditions but the new engines handled it with ease.

As we approached the dock I called Bruce from Migration who came over to help. We eased onto the dock and were soon tied off. First cruise was a success.

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Once everything was shut down we celebrated with a beer. We thanked Joel and Bertrand for doing a fantastic job. They have been a credit to Lagoon/Beneteau going above and beyond the call of duty so to speak with the work they have performed. Helen and I are both feeling pretty good at the moment.

After the beer I took Joel and Bertrand back to Norsand to collect their car. There we parted ways until Sunday when they’ll return for additional testing.

Helen and I then popped off for some fast food then returned to the boat to shower in the hot water resulting from our short trip up the river. One of the benefits of going to diesel is that the port engine cooling circuit runs through the heat exchanger in our immersion tank so we get hot water for free.

Then we were off to Albatross III for the evening returning around midnight after far too much to drink.

We’re truly back on the water.

The only issue we really have at the moment is the boat is now currently front heavy. With the old electric motors and batteries in the back we were fairly balanced. Now we’re not. I still have eight batteries forward and they should be moved. We may have to reconsider where other things are, like our dive tanks, to even things out.

Today the nasty weather is due in. Already the wind is up and forecast to increase. The dock lines are creaking against the strain. We have a few things to do but both fancy a bit of a lazy day.

We’re in the water

Engines started first time. Currently testing before we depart.

2nd Thursday in the yard

Another busy day.

Before getting out of bed I updated our main website (www.aboarddignity.com) removing the references to hybrid as that we no longer are. Probably once we’re up in Fiji and we’ve had some time on the new engines I intend to write a retrospective on our experience on the hybrid system and a comparison to the new.

I spent some time reading the manuals for the new sail drives and motors. I now have a good idea of servicing requirements now. There will be oil changes every 250 hours with an extra one thrown in at 50. I will have to reread and check I have all the things I need to do these jobs.

The big event of the day was the installation of the diesel motors. The crane arrived on time and the motors were lifted into the lockers in turn. There were millimetres to spare as there were guided in by Bertrand with Joel down in the locker settling them onto their bed. To get the starboard engine in I had to move one of the wind gen supports. I tided this high up to the starboard bimini support. Once the engine was in we have to reverse the work. All went well.

Looking at the weather forecast for the weekend we see 50 km/h winds forecast for our launch on Saturday. That’s a no no. Shouldn’t set off with new motors in a gale. After some discussion with the yard they’re going to try and squeeze us in today. The techs say they’ll be ready. We have a busy day ahead.

We applied two coats of primer to the sail drives morning/afternoon. We’ll try and get two coats of anti-foul on today but it will go in wet. Probably going to have to do a lot of scraping down there over the next couple of years.

I inspected the SSB ground plane and found that the corrosion was largely superficial and decided to leave it in place. Later in the day the work was finished under our bunk. The spare parts from the hybrid system went under the bunk, drawers replaced and all the stuff from under our bunk went back – all creating a lot of space in the boat. Our nest in the cabin was dismantled and our bed moved downstairs to it’s rightful place.

Derek and Alison from Kalida have agreed to take our life raft down to Auckland where it will be serviced. So that was removed and taken to their boat. I made up and printed out a map for them to find the place.

Helen and I spent a while checking the forward port locker for leaks as we know water was getting in. We knew the bridle point was letting in water so we fixed that first. We confirmed that the hatch was letting in water where the support meets the hatch so that was also fixed.

In all this we found time for Helen to wash down the foredeck and me to fix her computer cable.

As implied above the techs made very good progress yesterday. By end of day we were clearing up the rubbish under the boat. The scrap metal guy came and took away our spare motor. We subsequently learned the second motor is not going to be sent to Oz so we need that picked up too.

We’ve been left with all the purchased tools and left over parts. I had thought of buying some spare hose clamps but now have loads of them as well as many assorted bolts, nuts, washers, cable ties, etc. that weren’t needed.

Busy and exciting day ahead of us today. It’s not certain we’ll go in but the yard will try their best. One large cat goes in early then they’re hauling a monohull which has a hole in it’s side. Then in we go. If all went well earlier and we have time. Fingers crossed. Otherwise it’s Sunday.

At the end of the day it was really nice getting into our own bunk. It felt like we’d finally arrived home.

2nd Wednesday in the yard

In the morning I reordered Sam’s PC. Perhaps someone was sabotaging our Dell order but in the end it gave us a breather to rethink things. As this is to help Sam improve his skills with graphic design while aboard and hopefully lead to work in that field we felt that given that the industry is so biased towards Apple we should go that way. An arm and a leg later, his laptop was ordered. That wasn’t the end of it as Apple divied up the order into lots of separate credit card charges which blew the security. A couple of Skype calls later we were sorted.

I’ve more or less finished the nav station work. The last few pieces I needed arrived in the marine store allowing me to wire up the two hand held GPS cables. These, along with the USB cable to the SSB and a serial cable all pass through a gromit that I’ve now placed around a newly drilled hole in the nav station. Previously these wires tucked around the side of the old nav station creating a bit of a mess. With all this done I can now use the rotary switch to select between four sources of GPS information: The main chart plotter, the new AIS unit and the two portable GPS units. The signals from whichever source is selected go to the two radios so our position will be communicated if we use the distress signal. The rotary switch also affects which source feeds the serial cable so I can receive GPS data into the computer from multiple sources. With the portable units stored in the microwave this gives us a lot of navigational redundancy.

I have left the placement of the GPS antenna attached to the AIS unit for a later date. It seems to work well inside but I want to see how this works over time.

Helen applied another coat of primer to the new patches on our underside and then finished helping to clear out the old sealant around the forward windows. The worker finished the job off by cleaning off the surfaces and apply new sealant. Hopefully no new inside wine spills will make their way outside.

Also finished by the yard workers is the polishing of the hulls and the gelcoat work where I removed the old AIS antenna.

After lunch I went into town with the French techs to buy starter batteries and anti-freeze. I did a lousy job of translating – at one point translating something one of the techs said in English into bad French.

Of minor note I had one propane tank filled and picked up a replacement connector for Helen’s laptop. It isn’t quite the right size but it may work. I’ve also contacted an alternate scrap yard to collect the unwanted motor. The first lot didn’t show and have been out of contact since Monday.

The sex change is flying along. The sail drives are now installed and a lot of the wiring put in. The throttles are in place at the helm. Today the new motors go in. The techs reckon they may be finished by Friday morning. They’ve agreed to change their schedule around a little allowing us to have our berth back this evening. Helen will be most happy as will I. Living in the salon with all our tools around us is losing it’s charm. This does mean that today I will have to push forward my planned work to redo the SSB ground plane which got a bit corroded from our shaft seal leaks.

2nd Tuesday in the yard

Welding has been done. Spent a fair bit of time disconnecting the solar panels and bimini lighting cable and drawing them up the inside of the pole they run down leaving a sacrificial cable in their place. Didn’t want them damaged by the welding. Once the welding was done I had to reverse the process. It’s a bloody awkward place to work in the boat but helped by the fact the motors are not yet installed. The place where we had the visible crack was drilled before welding to prevent the crack from spreading. All good for our peace of mind.

Helen had a very busy day. We have four patches under the boat now where the old shafts came out and the supports used to be. They’ve all been filled and glassed over. Helen applied the first coat of primer to these four patches. She spent the rest of the day helping to remove the caulking around the forward windows. A very time consuming job.

I fired up the soldering iron and replaced the rechargeable batteries in the autopilot remote. When that was all done I reconnected and tested. Things seemed ok for a couple of minutes then the autopilot alarm went off saying the autopilot was off line. As everything has been touched we all had a bit of a panic tracing the problem as it could be anywhere. It turned out the wire that connects to the autopilot remote had some damage and was shorting everything. Fortunately I had a spare Sea-Talk (propriety Raymarine network) cable and was able to make up a replacement.

With my soldering iron I also tried to fix the connector for Helen’s laptop charger. Turned out I really need a new connector so that’s now on the things to find in Whangarei list.

The rest of the day I spent on the back of the new nav station panel beginning the wiring of the various GPS cables/devices into the rotary switch so that I can switch between sources into my serial cable and the two radios for their distress beacons. Unfortunately some of the parts ordered the previous day to finish this work hadn’t arrived so this is still not over. More ominously a simple test between the chart plotter and VHF radio failed to register a GPS signal. It wasn’t a good test so the way I did it may have been the problem. I now rather regret not writing down all the wiring connections I’d deduced the first time I did all this. Oh well. Lesson learned.

Oh – and the SSB control head and speaker are now both glued on and connected up.