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2nd Thursday on the hard

As I think back on yesterday I can’t figure out what order things happened in so again I’ll just list the events in semi random order.

We had a couple of visits from outside contractors. The stainless steel guys came by to measure up the bowsprit for the anchor protector. While they were with us we discussed an improvement to the anchor locker which will prevent pile ups of the anchor chain.

We were also visited by the engineering firm to examine our gooseneck/boom and our rudder bearings. They came back with rather a large quote later in the day, mostly for the rudder bearings. In discussion with the yard manager, Peter, he came up with a better and cheaper solution to address the wear on the bearings.

The sanding continued all morning. We occupied this time by washing and conditioning our jib sheets and old furling line. I was interrupted in this task (although I can’t remember what by) and the lines are still sitting in the bucket to be finished today. We also visited the chandlers to pick up replacement nipples/through hull, a large tub of rust remover, some flares (our current ones are out of date), a grab bag for our emergency supplies if we have to abandon ship (better late than never) and a few other sundry items. We also picked up a cheap blow heater as it was freezing cold yesterday morning (though not so bad today). We finally found Arthur’s Emporium, a fantastic store filled with all sorts of things. We didn’t have much time and will have to go back but we did manage to pick up a replacement hammock which we’ve been scouring town for.

When the sanding had finished we were loaned the power wash to wash down the boat. The blue dust was every where and it took 2-3 hours to clean the boat top to bottom. At the end of this we scraped and sanded all the through hulls and I gave them all a second thorough inspection for any pitting – there was none.

At some point in the day I verified we had the latest s/w for our two Garmin GPSs and Helen created a list for the grab bag contents. We have most of it at hand but we want to do a proper job with the contents.

We received a call from the rigger who’s finished the splicing and will drop them by this morning and perform a rigging inspection. We also received a call from the upholster who’s finished the back of our seat which I can collect today.

During the day we had the pleasure of bumping into Ingi from Boree in the yard (and in one of the stores) and also Stuart from Imagine swung by to say hello. We got to know Rod from our neighbouring boat Proximity. He seems to know everyone we know but somehow we missed hooking up along the way. It was of course impossible not to bump into John working hard on Sea Mist from time to time.

We were pooped after all of this so we had a takeaway pizza for dinner and finished the day with a movie.

Wednesday on the hard

First job of the day was to move the anchor. It has been sitting on the ground since it was lowered to remove the anchor roller a few days ago. I removed the shackle and carried the anchor away to a safe spot then man handled the chain back onto the boat. This cleared the way for the cradle to be placed under the boat.

Then I started on removing nipples from our through hulls. I paused this work when the yard began lifting Dignity off the ground with the cradle. I realize they wanted to drop the rudders there and then so while we things were being set up I removed the quadrants from the rudder posts and stood by to remove the collars which would allow the rudders to drop. When we were all ready the stern was raised further and I removed the pins holding the rudders in place and out they popped. The cradle was lowered to a more manageable height permitting the work on the keels which should happen Thursday/Friday.

I completed removing all the nipples I wanted and thouroughly inspected the through hulls inside and outside. The good news is that all the valves look fine and the through hull fittings bar the genset raw water output look fine too. Some of the nipples look a little pinkish supporting the view that they should all be replaced. I logged my findings as I went to make sure nothing was missed. As the sanding of the bottom was still in progress the outside inspection was tricky and I’ll repeat that element of the inspection when it’s more convenient just to be sure.

We also learned more about the anticipated cost of the work being carried out. If the actuals come in close to the estimates (which the yard is supposed to be good for) we’ll be coming in under our own private guesstimates. That’s good news.

In the middle of my inspection, Helen and I went out and about looking for parts for another project. The one way dots on our hull windows are a mess. We have a good guide on how to remedy it all but we need a few bits and pieces so we went on the prowl. We spent some time in Bunnings, a Home Depot like store, where I decided to buy a good set of screwdrivers and some ratchet spanners. I guess I was feeling flushed with the news from the estimates. The plexiglass we need for the windows project was too thick so we ordered some thinner panes which should arrive today.

Back at the boat Helen spent some time researching a source for another item required for our window project while I finished the inspection. We were all finished by mid afternoon so we called it a day. Things are grinding to a halt due to the mess from the blue dust. The sanders being used have attached vacuums but still the dust gets everywhere. We decided to visit a couple of boats in the area, Emily Grace and Koncierto but first we had to scrub the blue dust from the bottom of our feet. We have been led to believe that the sanding will now be finished Thursday morning and that we will be lend a power spray to wash down the boat. Thankfully, this horrible phase will soon be over.

Tuesday on the hard

More items struck off the list (in some cases partially) on Tuesday. Again, in no particular order, mainly as I can’t remember …

I removed the gooseneck from between the boom and mast in preparation for a visit from local engineers today (Wednesday). There is some wear around where the pin ran through the gooseneck and boom and it would be good to fix this. There are a few options which I’ll discuss with the engineers. They’ll also be the same folks I need to talk to about our rudder bearings. It turns out our current ones are shot and need replacement.

I also performed two electrical projects. One was to install a loud alarm onto our backup GPS which we can use for anchor watch. The alarm from the GPS unit is OK but possible to sleep through if it’s up in the main cabin where it’s easiest to leave. In the past I would bring it down into our berth but that meant I had to remember to recharge it in the morning. Now I can leave it upstairs, plugged in overnight.

The second electrical project was to do as much of the wind gen cut off as I could. I made up the connections for the relay that will cut off the windgen. I also installed the special toggle switch with the red LED on it onto my nav station. Running the wire between the two required getting under the starboard aft bunk which I’ll leave until we’re down there for the shaft seals. I was able to test the system by running the wire through the cabin. It took all day to wait for enough wind to start the windgen up. Flipping the switch stopped it dead – just as planned.

These sort of projects are terrible for mess. They require access to areas behind stored items which have to come out. Lot’s of different tools are needed which are strewn around. Many things are on at once as projects stall for want of a small part and await a trip to the chandlers. This drives Helen mad. At end of day we usually clear up as much as possible to allow sanity to return.

One thing we learned was that overnight it had rained and the blue mess resulting from the interaction between the anti rust and the blue paint powder from the sanding had washed off and not stained the deck as we’d feared. This encouraged Helen to continue her work and now the boat is looking pretty shiny all over. Once this was finished Helen set to work improving the seals on all the deck hatches as we now have one or two leaks when it really pours.

On the subject of sanding that work continues and is almost done. It is grueling work and I continue to be glad I’m not the one to be doing it. We really want a good job done this time with no unevenness and no flaking.

We were also visited by a chap to look at our through hulls. There are some concerns for corrosion and some of the through hulls will need replacement. The inspection was not definitive in terms of identifying all the components at risk but I now know what I can do to determine where there are problems. The root cause was not immediately apparent either. He is going to talk to someone else who may be able to help on that front. One of the most common situations which causes galvanic corrosion is when the boat is hooked up to shore power. This could all have happened when Dignity was in charter and frequently left on dock power. We have rarely plugged in since and I’m less included to do so now.

This is all going to add more work to the project list. Cost-wise it won’t be too bad. I spoke to Peter about what I can do and where I would need help. I can do all the legwork doing the initial checks and removing all the fittings where I need work done. While doing that I’ll replace all the nipples with durable plastic ones. I’ll have a professional fit the new through hulls and assist with the reconnection – more precisely, they’ll do the work and I’ll assist as it’s a two man job.

This morning it’s a little chilly here in the yard. No doubt it will warm up with the sunrise. Today should be quite busy again. We’re having the boat raised and sat on the cradle (the one on which we were pulled out of the water) for a few days. This will allow work on the keels which have a few coral dings. It will also allow me to remove the rudders allowing access to the bearings which need replacement. It will also make getting at the through hulls a little easier for that inspection.

A note on project management. We have quite a lot of things on the go and to do and keeping track of them requires some sort of a system. Basically I keep a list comprising several sections. The first section are tasks targeted for today. Invariably the ‘today’ task list is too long but it serves to focus attention. The next section is all other projects on the list that we intend to do in the yard. Next comes things we need to buy in support of the projects we’re doing and finally are projects we think about that don’t need doing now and just need not to be forgotten. I do keep a section for tasks completed but that’s not essential – more emotional to remind ourselves that we are making progress.

I print this list off each morning and leave it in the salon with a pencil. As we complete tasks we tick them off. More usually, as we find more work to do we make notes on the paper. If we go out we take the list so we can pick up items we need. Each morning I go through the previous days notes and revise the various sections. In doing so I obtain the content to write up in the blog. I must think it’s pretty boring to read through blogs of boat work but it still appears plenty of folks are reading these each day so I’m happy to keep it up.

Monday on the hard

With good weather we managed to make good progress on Monday against our task list. In no particular order, here is what we got up to.

Helen spent a good part of the day applying anti-rust paste to the various stains around the boat. While this has been largely successful she has now put the completion of this on hold as the dust from the guy who is back sanding the bottom of the boat is mixing with the paste and causing stains. We’re pretty sure these stains will come out later on but it’s just more work. Nevertheless, our stainless steel is looking good. Some items, like the anchor roller, are looking transformed.

I had a more detailed conversation aboard the boat with Peter, the yard manager about the work to be carried out. He will be providing us a quote this (Tuesday) morning for each task and we’ll choose which items we will have them do. Most we’re pretty committed to doing anyway but if the cost is outrageous we may have to consider alternatives. One recently new item on the list is having one of our bow rails straightened. I noticed the problem recently. It looks like some considerable pressure has been placed on one of the bow life lines which has in turn bent the starboard bow rail inwards about 10 degrees. No idea of the actual cause so we’ll have to guard against future recurrence.

I also talked to Peter about our shaft seals which leak from time to time until I squeeze in some grease. He sent round his expert later in the day who took a closer look. Turns out that these shaft seals are not compatible with the flexible coupling we have on the shaft. The problem is apparently reasonably easy to fix so we expect to see that on Peter’s quotation.

A made a few trips to the chandlery to pick up items needed for the boat. The biggest purchase were new lines: main halyard, main sheet, code zero furler and anchor bridle. The current halyard is torn where it goes through the clamp. The guy in the store gave some great advice on how to prevent future tearing which I’ll implement when we have the time. Our current mainsheet is the maximum diameter that the clamps will take and has expanded over the years so it now doesn’t slide well through the clamp. I’ve gone a diameter down which will make handling the main a lot smoother. The furler has a few burn spots from when we’ve lost control furling/unfurling the Code Zero and the bridle is simply manky for it’s time at the bow. At the chandlery I also picked up some 2-stroke oil for the dinghy and various screws I needed for a few fixups around the boat (see later). Also purchased/ordered were new zincs to replace those I’d removed earlier in the day.

I spent some time going from place to place to find someone able to splice the lines I had bought. One nice thing about NZ is that folks are quite happy to recommend others for services they are backed up on. After about 2-3 recommendations I found someone in the neighbouring yard who could take on the work and be finished by the end of the week.

Our remaining lines are a little salt encrusted so I began the task of washing them. We’ve heard that using regular conditioner works well. We’ll see how that works out.

Helen completed the washing and repair of our salon seats. The bases have become torn around where they attach to the bases beneath with velcro. Nothing smarter than good old duct tape was required. I refixed some of the velcro pads where they were screwed into the fiberglass behind. I also refixed a few of the panels with slightly larger screws where they have worked themselves a little loose.

Greg, the upholsterer, visited briefly to fit screws to the seat back for the new helm seat. That work should be finished today or tomorrow.

I gave Phil from whom we have the buy back agreement for the car a call. Principally it’s to see if he’s still in business and still committed to buy the car back next month. He is which is good to know. He reminded me that it is ok if we find an alternate buyer which we’ve already begun to look into.

My one week of auctioning the extra camera housing that had been ordered in error came up midday. I logged onto the internet only to find all our time had run out. I called the provider who explained there had been some cross over issues and peoples time being used by others. He ended up giving us an extra month free. I later discovered someone else connected to our boat network – someone who I must have shared the password with. I’ll assume the best and believe that it was simply a past record of the password on their computer and they were unaware of the connection – this is normal Windows behaviour. I’ve changed the password now and I can’t complain as all has worked out well in the end. Back to our auction. Although a few people have been watching the item noone ended up bidding. I probably set too high a starting price so I’ve relisted with a lower one.

Helen and I did find time to go shopping. We ended up picking up quite a few food items we like that were on offer as we found ourselves in provisioning mode without intending to be. We know good food is available in Fiji in certain places at good prices but it doesn’t hurt to pick up bargains when we see them. We found a few more bargain wines. We have our needed supplies (bar party cartons which we’ll get just before leaving) so we’re now into getting that which we need for the last few weeks here in NZ.

That’s about it. We had a nice surprise when we met Frank from Tahina who was visiting the yard as he intends to haul towards the end of next week and he wanted to meet the folks around here and familiarize himself with the yard. We had a chat about boat projects (as one does) for a while. Hopefully we’ll be back in the water by the time they haul. However, there is evidence the workers here are backlogged so my expectation of this is now a little lower and perhaps we may well still be here then. For now we’re going to push on with our tasks as fast as we can/care and if we end up with nothing to do we always have the car.

Busy Sunday

For most of the day the weather was variable, sometimes raining and sometimes not. We made a list of things to do including outside and inside tasks and alternated as the opportunity to work outside arose.

On the inside I finally sorted out my boxes of cables, plugs and other assorted electrical finding a few things I could let go of. I also decided it was an apt time to replace my short wave radio ground plane. The old one was made of razor thin copper which would dissolve through at the touch of a drop of sea water. By now it’s quite a mess in places and will surely soon fail or at least be compromised. For about a year I’ve had a roll of much thicker copper ordered direct from a factory for a fraction of the price marine stores sell it for. I removed all the old copper and replaced about 2/3ds of it. I left the area which covers the stuffing box so that it can be inspected as there is a crack evident in the stuffing and I want a professional opinion on it. I don’t want to have to rip up new copper if repairs are required. Helen focused time on our salon seat cushions which have holes underneath and needed cleaning. She received some good advice on some fabric tape for the underside which we can obtain from town.

On the outside I removed the zincs and the bowsprit – the latter to allow examination of the nacelle later today so we can plan how to repair the cracks and anchor dings there and perhaps to strengthen it. What also took a lot of time was a check out of the navigation lights. My red/green light at the bow failed to come on. I could read a voltage there so at first I thought the long lasting bulb had failed. A replacement bulb made no improvement and when I applied a separate voltage to the old bulb it worked fine. When I measured the voltage at the front I saw it drop when the bulb was attached. That suggested high resistance on the wires going to the front, i.e. corrosion or a break somewhere. Inside the boat where there is a connector I was able to test the bulb and it worked letting me know the problem was forward of that point. In the end I located the fault. It was near the bulb emplacement. It looks like the original wires had not been long enough and someone had twisted extra lengths onto the wire without soldering or crimping. This is the lousiest way to fix wires, particularly at the front in all the spray. There was just about enough room to crimp on some extra wire and properly seal the connections using heat shrink. After sanding all the connections to improve contact all was well. Job done.

On the outside Helen spent a good time cleaning a lot of the outside surfaces. It may have to be done all over again before we leave the yards but it was all quite grubby and the dirt was beginning to track into the boat.

Around midday we took a trip into town to eat and collect some supplies including our last box of wine for Fiji. We still need wine for the balance of our time in NZ but we’re basically done on our evening meal supplies. We also decided to pick up a battery charger so we could charge the batteries without having to make up a new boat cable adapter. While we may be able to last on our own batteries and solar/wind it’s nice not to have to worry. It also means we can use power tools, microwaves and vacuum cleaners aboard the boat with fear of draining the batteries. Towards the end of our stay here we can also start thinking about filling the freezer. I also visited the sail maker to agree the colour of the sunbrella strip on our new jib.

By the end of the day the weather finally turned and we had quite a pleasant evening. We have 5 days of fine weather forecasted ahead of us. Hopefully the yard isn’t too backlogged from the last weeks of rain and will make good progress on Dignity over this week.