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Monday on the hard

With good weather we managed to make good progress on Monday against our task list. In no particular order, here is what we got up to.

Helen spent a good part of the day applying anti-rust paste to the various stains around the boat. While this has been largely successful she has now put the completion of this on hold as the dust from the guy who is back sanding the bottom of the boat is mixing with the paste and causing stains. We’re pretty sure these stains will come out later on but it’s just more work. Nevertheless, our stainless steel is looking good. Some items, like the anchor roller, are looking transformed.

I had a more detailed conversation aboard the boat with Peter, the yard manager about the work to be carried out. He will be providing us a quote this (Tuesday) morning for each task and we’ll choose which items we will have them do. Most we’re pretty committed to doing anyway but if the cost is outrageous we may have to consider alternatives. One recently new item on the list is having one of our bow rails straightened. I noticed the problem recently. It looks like some considerable pressure has been placed on one of the bow life lines which has in turn bent the starboard bow rail inwards about 10 degrees. No idea of the actual cause so we’ll have to guard against future recurrence.

I also talked to Peter about our shaft seals which leak from time to time until I squeeze in some grease. He sent round his expert later in the day who took a closer look. Turns out that these shaft seals are not compatible with the flexible coupling we have on the shaft. The problem is apparently reasonably easy to fix so we expect to see that on Peter’s quotation.

A made a few trips to the chandlery to pick up items needed for the boat. The biggest purchase were new lines: main halyard, main sheet, code zero furler and anchor bridle. The current halyard is torn where it goes through the clamp. The guy in the store gave some great advice on how to prevent future tearing which I’ll implement when we have the time. Our current mainsheet is the maximum diameter that the clamps will take and has expanded over the years so it now doesn’t slide well through the clamp. I’ve gone a diameter down which will make handling the main a lot smoother. The furler has a few burn spots from when we’ve lost control furling/unfurling the Code Zero and the bridle is simply manky for it’s time at the bow. At the chandlery I also picked up some 2-stroke oil for the dinghy and various screws I needed for a few fixups around the boat (see later). Also purchased/ordered were new zincs to replace those I’d removed earlier in the day.

I spent some time going from place to place to find someone able to splice the lines I had bought. One nice thing about NZ is that folks are quite happy to recommend others for services they are backed up on. After about 2-3 recommendations I found someone in the neighbouring yard who could take on the work and be finished by the end of the week.

Our remaining lines are a little salt encrusted so I began the task of washing them. We’ve heard that using regular conditioner works well. We’ll see how that works out.

Helen completed the washing and repair of our salon seats. The bases have become torn around where they attach to the bases beneath with velcro. Nothing smarter than good old duct tape was required. I refixed some of the velcro pads where they were screwed into the fiberglass behind. I also refixed a few of the panels with slightly larger screws where they have worked themselves a little loose.

Greg, the upholsterer, visited briefly to fit screws to the seat back for the new helm seat. That work should be finished today or tomorrow.

I gave Phil from whom we have the buy back agreement for the car a call. Principally it’s to see if he’s still in business and still committed to buy the car back next month. He is which is good to know. He reminded me that it is ok if we find an alternate buyer which we’ve already begun to look into.

My one week of auctioning the extra camera housing that had been ordered in error came up midday. I logged onto the internet only to find all our time had run out. I called the provider who explained there had been some cross over issues and peoples time being used by others. He ended up giving us an extra month free. I later discovered someone else connected to our boat network – someone who I must have shared the password with. I’ll assume the best and believe that it was simply a past record of the password on their computer and they were unaware of the connection – this is normal Windows behaviour. I’ve changed the password now and I can’t complain as all has worked out well in the end. Back to our auction. Although a few people have been watching the item noone ended up bidding. I probably set too high a starting price so I’ve relisted with a lower one.

Helen and I did find time to go shopping. We ended up picking up quite a few food items we like that were on offer as we found ourselves in provisioning mode without intending to be. We know good food is available in Fiji in certain places at good prices but it doesn’t hurt to pick up bargains when we see them. We found a few more bargain wines. We have our needed supplies (bar party cartons which we’ll get just before leaving) so we’re now into getting that which we need for the last few weeks here in NZ.

That’s about it. We had a nice surprise when we met Frank from Tahina who was visiting the yard as he intends to haul towards the end of next week and he wanted to meet the folks around here and familiarize himself with the yard. We had a chat about boat projects (as one does) for a while. Hopefully we’ll be back in the water by the time they haul. However, there is evidence the workers here are backlogged so my expectation of this is now a little lower and perhaps we may well still be here then. For now we’re going to push on with our tasks as fast as we can/care and if we end up with nothing to do we always have the car.

Busy Sunday

For most of the day the weather was variable, sometimes raining and sometimes not. We made a list of things to do including outside and inside tasks and alternated as the opportunity to work outside arose.

On the inside I finally sorted out my boxes of cables, plugs and other assorted electrical finding a few things I could let go of. I also decided it was an apt time to replace my short wave radio ground plane. The old one was made of razor thin copper which would dissolve through at the touch of a drop of sea water. By now it’s quite a mess in places and will surely soon fail or at least be compromised. For about a year I’ve had a roll of much thicker copper ordered direct from a factory for a fraction of the price marine stores sell it for. I removed all the old copper and replaced about 2/3ds of it. I left the area which covers the stuffing box so that it can be inspected as there is a crack evident in the stuffing and I want a professional opinion on it. I don’t want to have to rip up new copper if repairs are required. Helen focused time on our salon seat cushions which have holes underneath and needed cleaning. She received some good advice on some fabric tape for the underside which we can obtain from town.

On the outside I removed the zincs and the bowsprit – the latter to allow examination of the nacelle later today so we can plan how to repair the cracks and anchor dings there and perhaps to strengthen it. What also took a lot of time was a check out of the navigation lights. My red/green light at the bow failed to come on. I could read a voltage there so at first I thought the long lasting bulb had failed. A replacement bulb made no improvement and when I applied a separate voltage to the old bulb it worked fine. When I measured the voltage at the front I saw it drop when the bulb was attached. That suggested high resistance on the wires going to the front, i.e. corrosion or a break somewhere. Inside the boat where there is a connector I was able to test the bulb and it worked letting me know the problem was forward of that point. In the end I located the fault. It was near the bulb emplacement. It looks like the original wires had not been long enough and someone had twisted extra lengths onto the wire without soldering or crimping. This is the lousiest way to fix wires, particularly at the front in all the spray. There was just about enough room to crimp on some extra wire and properly seal the connections using heat shrink. After sanding all the connections to improve contact all was well. Job done.

On the outside Helen spent a good time cleaning a lot of the outside surfaces. It may have to be done all over again before we leave the yards but it was all quite grubby and the dirt was beginning to track into the boat.

Around midday we took a trip into town to eat and collect some supplies including our last box of wine for Fiji. We still need wine for the balance of our time in NZ but we’re basically done on our evening meal supplies. We also decided to pick up a battery charger so we could charge the batteries without having to make up a new boat cable adapter. While we may be able to last on our own batteries and solar/wind it’s nice not to have to worry. It also means we can use power tools, microwaves and vacuum cleaners aboard the boat with fear of draining the batteries. Towards the end of our stay here we can also start thinking about filling the freezer. I also visited the sail maker to agree the colour of the sunbrella strip on our new jib.

By the end of the day the weather finally turned and we had quite a pleasant evening. We have 5 days of fine weather forecasted ahead of us. Hopefully the yard isn’t too backlogged from the last weeks of rain and will make good progress on Dignity over this week.

Slow progress …

We were provided some moments of reprieve between rain showers yesterday which allowed us some progress against our task list on Saturday.

As mentioned I removed the nipple from our genset exhaust through hull fitting and found it brittle. A while back I’d found a brittle nipple on one of the A/C inlets. I decided to remove the other two A/C inlet nipples to examine them. They appeared fine. I took them round to Emily Grace to get Tom’s oppinion. It looks like the material is brass which shouldn’t be used where there is sea water. If this is confirmed I’ll have to check all the fittings to make sure we have no inferior metals in use. That’ll be a drag.

During another break in the rain Helen hauled me up the mast. The stiff seat in my bosun’s chair had crumbled and we’ve yet to replace it. That being missing made the chair quite uncomfortable, particularly on the way down. While up the mast I tightened a loose screw on the furler (something noticed by the sail maker when he was measuring up) and inspected the top of the halyard which we intend to replace.

We removed the main sheet and calculated the length of the main halyard. I popped round to the local chandlery to order new lines only to discover they were only open half day on a Saturday. I’ll have to go there Monday morning.

Finally, Helen and I were able to perform a full inspection of the gel-coat. We’re having the dings on the nacelle (from the anchor) fixed and at the same time we can have the other small dings repaired. There were surprisingly few and none on the outside of the hulls.

Every Saturday is BBQ night for the liveaboards in the yard. We joined in having two very delicious steaks and plenty of good company.

We wake this morning to the sound of more rain. There are not too many more jobs to be done inside the boat. Helen has laid out all my boxes of wires and assorted electrical junk ready for me to sort them out. I don’t think I’ll be able to put it off another day.

Friday it rained

And it rained. And it rained. And then. It rained some more. And it was windy.

There was some progress though. The yard was able to assign two chaps to start the sanding of the hulls under the cabin. They had a natural roof over their head so they we able to put quite a few hours in. By the end of the day they had completed about 80% of the inner facing halves of each hull. During the day I was able to talk to the works manager about our projects and we have a few contractors lines up to visit. We were visited that day by the stainless steel guys for the nacelle protection (from the anchor/chain).

Just about all the jobs on Helen and my list of things to do involved being outside. So none of those got done. I did have a project that involved putting a relay on the fridge circuit so I can cut them off as well as the wind gen from my nav station while using the SSB. I made up all the wires to reach the circuit breaker with the fridge symbol. It turned out the fridge breaker was elsewhere and a lot more awkward to access. It involve cutting and working on wires in an awkward space so I’ve deferred The cut off to the wind gen is the most important part. I can always step over and turn off the fridge.

So that was it Friday. The only thing really accomplished accomplished nothing at all.

After being cooped up all day we went out for a Friday night curry. It was delicious. It was also very hot. It’s a bit of a schlep to the communal bathroom and I needed to make the trek twice overnight.

We woke this morning to more rain although it is stopping from time to time. I have made progress on one front. I’ve removed some of the fittings for our generator exhaust at the water line and found the inner nipple to be brittle. One of the people due to visit the boat is someone who can assess the extent we have galvanic corrosion. It could be (and we hope it is) that these nipples which are going brittle are deliberately the weak link. What we need to understand is the bigger picture and what best to do about it.

Hopefully the rain will stop enough for us to make some real progress today.

Hauled out

Thursday turned out to be a long day. As we were rousing for breakfast we were visited by the sail maker who wanted to take some measurements of the rigging. Once that was complete I made another wine run in the car and to pick up some milk (priorities, priorities). I also paid off our marina fees so we were good to leave. Back at the boat I prepped the lines for leaving the dock and performed some basic checks to make sure we were ok. The wind was up so I turned on the instruments to keep a track of the wind strength. Once this was all done I settled down to rest until we were due to go.

Shortly, though, I received a call from the yard as they were a bit concerned about the wind there and suggested I came over to take a look. At the yard the wind was around 15 knots and gusting up to 20 almost right into the dock. I felt we’d be ok with that but agreed to prepare the stern anchor just in case we ran into difficulties at the entrance. Back at the boat I roused Helen to help prepare the stern anchor, rode and chain.

By then it was time to go. We knocked on Albatross III who’d agreed earlier to help with the lines. I also let the folks know on the neighbouring boats as people usual like to keep an eye on things. Leaving the dock was fine. Motoring down the river was a bit slow due to the head wind and from the drag from all the crud on our hulls (see later pics). We even had a bit of a squall as we approached the yard.

Earlier concerns about approaching the yard proved to be cautionary rather than real. Even though we had a bit of a tail wind coming in the boat handled well. Hull crud doesn’t make a difference during slow maneuvers and so the boat was easy to maneuver in the winds as we approached one side then the other to throw lines ashore. By about 1 we were settled in the dock with six lines ashore holding us steady.

Then it was time to place the cradle beneath the boat. Derek who’s in charge of all this was incredibly careful. He’d been to see the boat in the marina to check out where the bulkheads were and checked and rechecked positioning of the supports. The cradle was driven under the boat and jacked up to touch the boat. Then it was off to lunch for the workers and us providing time for the tide to go out and leave us propped up on the cradle.

After lunch the crew got back to work and dragged us up the ramp and out of the water. Here they scraped and power sprayed all the gunk off the bottom of the boat. It took some time and required a complex three point turn so that the second hull to be washed was positioned near the ramp. During this time we were provided a ladder to get off the boat which we were grateful for. On land we met John from Sea Mist nearby and Tom and Kim from Emily Grace. All are here in the yard with us. I also ran into the owner of Endless who left the marina last week. He had had a hell of a time getting out as he also had crud on his props. I’m glad I cleaned ours (despite how disgusting it was) as we may not have made it against the wind if we had not.

It was past five by the time we were finally placed in position in our assigned place in the yard and the boat chocked up for support.

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We ate dinner aboard the boat but I had to lug the washing up to the communal area. When I’d finished that, John, from Sea Mist, gave me a ride into town so I could collect our car.

We have water connected and we have a couple of our wastes connected via hoses to 10 gallon drums but we have to be careful about our usage. We also have to be careful about our electrical usage aboard. The weather is not good so we’re not getting much sunshine for the solar panels. The wind gen is helping but with the fridge running and our using our laptops we’re using more than we can make. We’ve decided to run like this while we can before transferring the contents of our fridge to the communal fridge. Without that running we’ll run a net surplus. If we’re stuck here for a while we’ll alternate back and forth every few days.

This morning the works manager, Peter, has already been around to discuss work to be done to the boat. There’s not a lot that can be done due to the wind and rain. However, they can sand down the hulls under the bridge deck and if they get lucky they may be able to do more. We’re going to go through our work list in a little more detail later today and discuss what Helen and I can accomplish over the weekend when/if the weather improves.

In theory we could do a lot of the work we’re having the yard do. Given that one day I know I’ll go back to work I’d rather pay people to do the grunt work and get us back in the water much sooner than we could ever manage. That may give us a little time in the islands of the north shore before we leave for Fiji.